Face drivers: turning a shaft in one clamping

If you turn shafts and you are doing it in two setups, the second setup is where your concentricity error comes from. A face driver removes it by driving the workpiece from the end face instead of from a chuck.

How it works

Hardened pins bite into the end face of the workpiece. The centre point locates it, the pins transmit the torque, and the entire length of the shaft is free for the tool. There is no chuck in the way, so you turn the whole part in one clamping.

The pins self-adjust to the surface of the material, which is why a saw-cut or forged face is usually acceptable without preparation.

Why the second setup is the expensive one

Every re-clamping introduces a new datum. On a shaft, that shows up as concentricity error between the features turned in setup one and setup two. You can chase it with a steady rest and careful indicating, or you can not create it.

The time argument is the obvious one. The accuracy argument is the one that usually decides it.

Mongtec MFC range

ModelMorse taperWorkpieceMax load
MFC10MT3 / MT4 / MT5ø18–ø3855 kg
MFC20MT3 / MT4 / MT5ø27–ø5560 kg
MFC30MT3 / MT4 / MT5ø39–ø7570 kg
MFC40MT4 / MT5ø55–ø100100 kg

Three versions

MFCMorse taper shank — the standard range.
MFCSTStraight shank, for machines without a Morse taper tailstock.
MFCDSTSelf-compensating. Corrects a tapered end face up to 1.5 mm with even pressure in every direction. Pin and point life goes up and maintenance goes down.

The part that matters after the sale

All eleven components of an MFC face driver can be bought separately — cover, point, pins, roller, head, urethane, shank, spring, end cover. A worn pin does not mean a new face driver. Ask for the parts list when you order, not when something wears out.

Send us the shaft diameter, the length and the material — we will size the face driver →

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